Energy balances and greenhouse gas emissions of crude palm oil production system in Indonesia (Case study: Mill P, PT X, Sumatera Island)

Indonesia is one of the largest palm oil producers in the world. The total exported crude palm oil (CPO) and its derivatives in 2015 reached about 26.40 million tons or increase at 21% compared to the previous year (2014). However, the further expansion of the CPO production system could potentially have environmental impacts. The objective of this study is to analyze the energy balances and greenhouse gas emissions at mill P, PT X located in Sumatera Island. System analysis approaches was applied to this study and the assessment was focused on a CPO production system in PT XYZ located on the Sumatera Island. The system boundary was determined based on the field study. The data collection consisted of all the input and output energy which involving all input materials (including fertilizers, herbicides, pesticides, water, etc.) and energy consumption (consumption of diesel, electricity, etc.) starting from plantation activities (at the oil palm plantation) to the conversion process (at the palm oil mill). The energy output from biodiesel was 480.46 GJ/ha (2014) and decreased to 450.79 GJ/ha (2015). Surplus energy from biogas was 15.21 GJ/ha (2014) and 13.57 GJ/ha (2015). The NEP was 494.56 GJ/ha and decreased to 317.84 GJ/ha. Meanwhile, the NER decreased from 3.27 (2014) to 3.17 (2015). The NEP in this mill is significantly higher than other related studies of similar palm oil production system in other companies. The emission of the activities in the palm estate increased from 12.50 kgCO₂eq/ton FFB to 22.057 kgCO₂eq/ton FFB. In the palm oil mill, the emission decreased from 2,509.93 kgCO₂eq/ton CPO to 2,057.14 kgCO₂eq/ton CPO.